FARTEX V2500
Two component concrete Repair Mortar
Product Description
FARTEX V2500 is a two component concrete repair compound consisting of blend of Portland cement, finely graded aggregates, and a polymer based liquid admixture.
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Product Description
FARTEX V2500 is a two component concrete repair compound consisting of blend of Portland cement, finely graded aggregates, and a polymer based liquid admixture.
Standard Compliance
V2500 can be evaluated according to: ASTM C 109, C 348, C 1404, DIN 1048
Technical Data
Milky liquid Based on SB | Part B |
Cement Based Powder, contains fiber | Part A |
9 ± 1 | PH (Part B) |
Part A 1.6 ± 0.02 kg/l Part B 1.02 ± 2.1 kg/l Ready mortar 2.1 ± 0.02 kg/l | Specific Gravity |
1 day > 100
7 day > 250 28 day > 450 |
Compressive Strength kg/cm2 (ASTM C 109) |
28 days > 80 | Flexural Strength kg/cm2 (ASTM C 348) |
< 5mm | Penetration (5bar Water) DIN 1048 |
20 > | Bonding strength (kg/cm2) ASTM C 1404 |
20 min | Pot life at 20°c |
Application
- Partial depth rehabilitation of concrete beams, columns, und / or soffits in bridges, Parking garages, balconies or other concrete structures.
- Vertical and overhead concrete and masonry repairs.
- Repairs in marine environments.
- Repairs reinforced concretes in industrial areas.
- Repairs precast concrete defects
Advantages
- Easy to mix, pre-weighed, polymer modified
- Non-sag, high build properties, can be applied in layers of 3 to 6 cm.
- Shrinkage compensated, No cracks after hardening.
- Superior bond to concrete and rebar surfaces
Method of use Surface preparation
- Concrete surfaces: must be sound, free of loose or deteriorated concrete and free of dust, dirt, paint, efflorescence, oil and other contaminants.
- Mechanically abrade the surface substrate.
- Around of repair area should be saw-cut a minimum 10mm. leaving the concrete saturated but free of standing water (SSD).
- Remove the back of exposed and corroded rebar’s and clean the surface by wire brushing or abrasive blasting.
Priming
- Clean and prime exposed steel with:
Cement (1): Sa46 (1): water (1). Volumetric, one day prior to repair.
- Extra protection to the reinforcement in corrosive areas can be gained by use of FARCOTEK ZR.
- Concrete surface can be primed with diluted SA46 with the ratio of SA46 (1): water (3). (Volumetric) the mortar should be applied while the primer is still tacky.
Mixing
In a clean container, add part B, using a slow speed drill and a jiffy mixer, gradually add the powder to produce a mortar with a smooth consistency and without lumps.
Placing
- While the primer is still tacky, apply the prepared mortar with either a gloved hand or trowel.
- Carefully compact the material tightly in to the substrate and at the back of the rebars to ensure optimum bonding.
- Maximum thickness per layer for vertical and horizontal substrates are 50mm and over head is 40mm and minimum 10mm.
- Apply the consequent layers when the previous achieved the initial setting. The setting depends on ambient and material temperatures usually 2 to 4 hours.
Protect the surface of newly applied material from direct sunlight and wind cover the surface by wet burlap or plastic.
- Protect the newly applied mortar from freezing
- Apply FARTEX V2500 at temperatures from 5 to 35°c.
Consumption
A kit containing 24kg of FARTEX V2500 will cover 1 to 1.2 m2 at 1 cm thickness.
Packaging
Part A (powder): 20 kg bogs
Part B (liquid): 4 kg gallons
Shelf life
6 month in original, unopened package.
Store at tempratures between 5 to 33°c in protected, dry storage.
Technical Service
The SHIMISAKHTEMAN Technical Service Department is available to assist you in the correct use of our products in the field. correct use of our products in the field.